Posts tagged: Digital Printing

Hunkeler innovationdays 2019 – a hardware view

Ralf Schlozer
 Mar 5, 2019

The Hunkeler innovationdays started out as a humble open house event of a Swiss finishing manufacturing company. Indicating a forward-thinking company, the innovationdays morphed over the years into the most important global event for continuous feed production document printing – as finishing equipment is naturally best demonstrated in conjunction with a printing system. Visitors love the idea of seeing printing lines from all major vendors sitting side-by-side and feeding the finishing lines for converted products. The 2019 iteration improved again on the number of exhibitors and visitors with about 100 exhibitors and 6,500 visitors expected for the show.

The theme of this year’s event was “success with automation”. There is no doubt that automation is getting increasingly important as a means to reduce labour cost, counter the shortage of skilled staff, avoid production mistakes, and speed up the device setup. This is especially critical the shorter the runs become. Hunkeler presented some fine examples of automation, notably a prototype of a sheeter and stacker that is able to automatically change formats from within seconds. Other new launches with focus on automation included a non-stop roll splicer for continuous feed printers, folders, perforators and web inspection modules.

Hunkeler Automated Cut & Stack line

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Digital CMYK+ Ushers in a New Crop of Design Enthusiasts

Marc Mascara
 Jan 29, 2019

Designing for offset print is nothing new; the PDF revolution is a distant memory at this point and the “how to design for print” guides are long gone. For quite some time, designers have understood how to extend gamut and design for that hit of varnish. With that said, designing for these offset jobs was always difficult and somewhat restrictive to the creative process. Any creative liberties typically added a significant amount of time to the process because prepress often needed to make corrections to the designers file for reliable printing. As a result, commercial printers have always had a love/hate relationship with the creative members of the design community. This all began to change when the HP Indigo Digital Presses began to roll out 7-color liquid toner capabilities. It was still important to educate the design community, but not in terms of capability—the focus shifted to learning how best to design a clean file for prepress.

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Fuji Xerox: Carving a Path for Production Inkjet

Marc Mascara
 Jan 23, 2019

On January 22, Fuji Xerox announced its entry into the Digital High-Speed Roll-Fed Inkjet arena with the 11000 Inkjet Press. This device, which is targeted toward commercial printers, will be released to the Japanese market in February. The Fuji Xerox 11000 Inkjet Press will address the ongoing challenges that print provides face with inkjet production devices, namely the ability to run at high speeds on media that is typically used for applications like direct mail, marketing collateral, and catalogs. The new device is reportedly capable of producing up to 1,448 A4 pages per minute at near-offset quality.

FUJI XEROX 11000 Inkjet Press

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Colors and Inspirations from Première Vision 2019

Ron Gilboa
 

For the best part of forty years the Première Vision exhibition has been the inspiration for the fashion industry with shows in Paris, New York, and Istanbul. For those of you who follow our technology trends in digital printing and imaging, this is not a place to feast your eyes on printing equipment, rather a place where brands, fabric designers, and manufacturers come together to choose the materials for their next season’s collections and be inspired by the color catalogs and textures that are the foundation of the fashion and décor industries.  With over 170 exhibitors, this show draws on the rich New York fashion community, as well as major national brands, as they plan their spring and summer collections.

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EFI Reggiani Pushes Single Pass Boundaries with New BOLT Hybrid Printer

Ron Gilboa
 Nov 19, 2018

Last week represented a significant milestone in EFI Reggiani’s history of providing printing solutions for the textile industry. The company announced its EFI Reggiani BOLT, a digital single pass production textile printer. To celebrate this event and highlight BOLT’s capabilities, the company invited almost 300 people to witness the unveiling – including customers, media, and its channel representatives from around the world – in its factory in Bergamo, Italy.

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InfoTrends’ Global Forecast Data Suggests Growth in Emerging Countries

Ralf Schlozer
 Nov 6, 2018

Keypoint Intelligence – InfoTrends recently published its annual global production copying and printing market forecast for 2017 through 2022. The global figures for the installed base enable calculations of copy/print volume, service/supply revenues, and the retail value of print. This forecast aggregates the data for the United States, Western Europe, Japan, and more than 20 other countries or regions to provide a global perspective on how the industry is evolving.

Much of the production printing market is dominated by the most developed areas, including the United States, Western Europe, and Japan. Together, these three countries/regions accounted for nearly two-thirds of total production printing placements in 2017. Although the U.S., Western Europe, and Japan represent the lion’s share of placements, they only make up about 24% of the global GDP and about 10% of the worldwide population.

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Why North America is Embracing Digital Wide Format Printing

Colin McMahon
 Oct 15, 2018

The digital revolution is impacting every industry, and this includes wide format printing. Advancements in digital wide format technology have created the potential for new offerings. This is important news for a wide variety of businesses, including marketing firms as well as sign, graphics, and visual communication companies. In our recent analysis, Embracing Digital Wide Format Printing, Keypoint Intelligence – InfoTrends explores how signage companies can leverage these innovations and highlights the benefits of making the switch.

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Digital Print, Expanding Horizons in Woodworking

Ron Gilboa
 Sep 20, 2018

The biannual International Woodworking Fair, which took place August 21-25 in Atlanta, GA, held its inaugural Digital Printing Symposium, which was created in partnership between IWF, the organizers of the show, Surface & Panel Magazine, and Keypoint intelligence. While this symposium is new, digital printing has actually been part of the woodworking industry for some time. That said, the need to short-run cost-effective decorative surfaces, as well as ongoing development in digital inkjet printing sector, is creating a perfect storm for the technology to meet woodworking’s market needs.

Inaugural IWF Digital Print Symposium

Inaugural IWF Digital Print Symposium

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Xerox Iridesse – After the glitter settles! Well what if? or Sure why not?!

Marc Mascara
 Jul 2, 2018

Xerox unveiled their latest production printing press during two jam-packed events in the US and Europe. The first event took place May 9th outside Rochester, NY at the Xerox Gil Hatch Center for Customer Innovation — the largest digital print showcase in the world.

Images courtesy of Xerox – Iridesse launch Webster, NY

 

Customers, prospects and the media were invited to the unveiling of the Iridesse press and given the opportunity to kick the tires. The second reveal took place on May 23 in Warsaw, Poland during the 2018 Xerox Forum, where Xerox Premier Partners (customers) and Graphic Communication Resellers attended.

Image courtesy of Xerox – Iridesse launch Warsaw, Poland

 

Both events could be worthy of an Oscar with the pomp and circumstance of a professional product reveal that introduced the global availability of the press.

My colleague Ralf Schlozer’s first impressions of the Iridesse, launched by Fuji Xerox last December, can be found in the post Fuji Xerox Iridesse – Two specialty colours is better than one. I invite you to re-visit Ralf’s blog for all the launch and specific details of the press while I answer the philosophical question of “do printer’s need a press like the Iridesse now that the glitter and dust have settled?”

So, if you ever worked production you know that manufacturer suggested limits are always ignored, especially if you need to get a job out or when client work is accepted in lieu of going to the competition. You see this in the offset world all the time and that is why successful print companies know that being able to configure equipment for different needs trumps equipment with a “wow” factor. Print customers first question is always can you do this, and the printer wants to respond sure, why not?! Digital equipment sometimes puts the printer into the “what if” situation. Basically, well what if we do this instead?

Quality CMYK for the most part is expected in this class of press, but in terms of flexibility, print providers expect numerous options for not only resolution but multiple halftone screens. Having the ability to respond to real time production needs based on image quality and media range gives production the flexibility to confidently accept work. Iridesse meets that challenge with Ultra HD Resolution which delivers 1200 x 1200 x 10 bit RIP resolution and 2400×2400 imaging resolution, enabling screening options from stochastic to fine line screens up to 600 dpi.

Image courtesy of EFI – Xerox EFI Exp6 5/6 color image Viewer

 

Media plays a huge role in just how many jobs and what type of work a print provider can accept. Just as in offset, digital presses must address a wide array of media while running at rated speeds. I would say most equipment manufacturers are fighting it out on this front regarding the range of media weights and types being supported. Iridesse tops out at 400gsm but gives a respectable range from 52 to 400gsm. Production flexibility comes into play when the print providers press supports a wide array of media types and weights, multiple pick points  (i.e., multiple paper trays), that allow for a broad range of supported media and media sizes along with multiple insertion options all running at rated speed. To meet these extreme requirements Xerox equipped Iridesse with technologies integrated throughout the press called “Mixed Media Xceleration”  giving the operator a wide array of run time media options with no slowdown of output.  Its this production flexibility that digital press manufacturers continue to expand upon, driving machine innovations which adds to the acceleration of the offset to digital migration and the continued ability to drive manual labor cost out of the production process. With that said, Iridesse is highly configurable, supporting many finishing scenarios from square fold to booklet making with Plockmatic’s advanced capabilities, again reducing the overall production touch points with greater production flexibility.

One could say that most digital press manufacturers are competitive in all these areas offering their own set of production capabilities, but Xerox upped the ante by making the print order of colors configurable without the need for a service technician!  As in the offset world, you just run a cleanup and change ink, or in this case you swap out the dry toner. As a PSP, you not only have the ability with Iridesse to produce 4, 5 and 6 color work, but you can self-configure which special color will underlay and overlay the CMYK opening a whole host of design capabilities for high value applications.

Xerox calls this snazzy feature “EZ Swap” which allows operators the ability to swap and run two specialty dry inks in a single pass. The key phrase is single-pass. Just imagine what you could do with a press that supports multiple pass capabilities with very accurate registration. I think offset press operators can see where I’m going with this.  Xerox has tapped into one of the last frontiers left for digital press capabilities in opening the ability for the operator to decide the dry ink lay down order with multiple specialty colors and to expand that capability with multiple passes.

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Going Silver, Gold, Fluorescent and more with BiancoDigitale

Ralf Schlozer
 Jun 18, 2018

With all eyes on high volume production solutions we often overlook the small solution that can add value and enhance print at a very affordable level. At Print4All – the Italian print show combing all kinds of print from commercial, to packaging, to industrial – Xerox highlighted its recently launched Iridesse. Simultaneously in the corner of the booth, Xerox’ Italian concessionaire M.C. System showed its BiancoDigitale print and print enhancements system, based on a modest Xerox C60 Light Production device.

M.C. System srl is a family owned Xerox concessionaire since 1984 and is based close to Perugia. The company has 45 employees and provides full sales and service for Xerox equipment. BiancoDigitale is a registered trademark of M.C. System srl which developed the entire project. BiancoDigitale is actually a range of solutions consisting of the Multiverse as a kit for the C60 and C70 or as a modified C60 device and the BiancoDigitale White Printing Series for desktop printers (Phaser 7800, Versalink C400 and C7000 and old models as the Phaser 6600 and 7100) for printing on transfer media or coloured paper. The specialty colour kits were previewed at drupa 2016 and became available in 2017. By now there are more than 100 kits sold. While the kits for the desktop printers are restricted to the very occasional users, the solutions based on Xerox’ Light Production devices have real appeal to the production market.

In its base version the BiancoDigitale Multiverse is a replacement toner kit for the Xerox C60 and C70. Two kits are currently available: silver/gold/white/clear or with 3 fluorescent toners + black. Two more kits are under development using silver/CMY or gold/CMY. To turn a standard C60/70 into a print enhancement system the existing CMYK toner cartridges and developments systems are removed and placed on a special rack (supplied as well) and the special colour kit is loaded. According to M.C. System this should take no longer than 5 minutes. A kit does cost about €9,000 for end users.

Xerox C60 with BiancoDigitale Multiverse kit

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