Nov 2, 2016
Look around the industry. What do you see? Offset presses. Digital printers. Wide format inkjet printers. Offset litho was discovered in 1900, but did not gain traction until the 1950s. Digital color printing was introduced in 1993. Wide format inkjet came in 1995. Walk into any plant; they may have all three.
It took a while for all three printing technologies to find their place in print production. All three were challenged by a status quo. Offset was once described as “only for quick and dirty printing.” Ironically, they said the same for digital color. The president of Xerox was quoted in the Wall Street Journal saying almost the same about inkjet printing (2004). Now Xerox is becoming a force in inkjet.
Yet, all three processes make money for printers. What will be the next big thing? The technology is already here. We just have to find markets for it.
Flatbed UV inkjet can print on any substrate—plastics, wood, glass, board, metal, ceramics, textiles, carpeting, and more. Commercial printers print on paper. Where is the market for printing on all those other substrates? Read more »
Sep 8, 2016
A week passed since the successful conclusion of the International Woodworking Fair in Atlanta on August 27, 2016. With over 25 product categories such as custom wood working, veneers, flooring, doors, and accessories spread over more than 500,000 square feet. The show drew over 26,000 participants and 1,080 exhibitors some attended educational sessions and most walked the show in search for new product, innovations, as well as sourcing materials for their projects.
IWF 2016 – Home for digitally produced decorative surfaces
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Aug 4, 2016
Today, Cefla Finishing group announced that it had acquired a majority stake (60%) in JetSet Industrial S.r.l., a manufacturer and integrator of inkjet printing systems for a range of applications and industries. JetSet Industrial’s move into inkjet printing started in 2012 in Bergamo, Italy, which is also home of several other inkjet equipment suppliers.
Still a start-up in many ways, JetSet is a bespoke supplier of decorative printing systems for ceramic, glass, textiles, and woodworking materials. JetSet has the skill set to integrated technology as well as develop materials in support of their printing technologies. This makes the company a turn-key supplier to its customers. According to Hoovers.com, the company has eleven employees and generated $2.15 million in revenues in the past year. JetSet has also invested heavily in their core capabilities for inkjet system integration.
JetSet Wave Integrated Color Single-Pass Print Head Module
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Jim Hamilton, Jeff Hayes, Ron Gilboa, Ralf Schlozer and Ryan McAbee
Jun 14, 2016
After digesting a week of meetings at drupa 2016 (May 31st to June 10th, Düsseldorf, Germany) along with plenty of good German food and beer, the InfoTrends analyst team believes the show can be characterized by five major themes:
- Inkjet 3.0 –After important advances in production inkjet printing at drupa 2008 and 2012, this drupa can be considered “inkjet drupa 3.0” because of new and improved print heads, higher quality levels, wide printhead arrays, improved performance on a range of substrates, and expansion across a range of document, packaging, and decorative applications. These developments have brought digital printing into the mainstream. All of the leading offset press manufacturers are now committed to a digital print strategy, and though for some there is an important component that is based on electrophotography, it is the high productivity levels of inkjet that have convinced them that there is a place for digital print in production environments.
- Digital printing of packaging – Though digital printing of packaging is certainly being influenced by inkjet, the major theme in this area is process automation. Digital printing, digital embellishment, and digital die-cutting were seen integrated across many production lines for labels, folding cartons, corrugated packaging, and even some direct-to-shape applications. Despite its commercial print heritage, drupa is morphing into a show with a significant package printing component. Meeting the needs of different segments of the packaging market is a challenge that requires effective software, workflow, and finishing if the true advantages of digital print for the entire supply chain are to be gained. It’s not clear today that digital printing system vendors have fully grasped the magnitude of this.
- B1 digital – Many commercial printers have an almost emotional attachment to the B1-format press platform that has served them so well for offset printing. The new generation of B1-format digital printing devices appeals to them because they can see how they would fit easily into their production lines with minimal disruption (despite the fact that smaller digital devices might be just as efficient and/or cost effective). drupa 2016 saw the arrival of larger format digital cut-sheet color printing systems as well as off-line systems for special effects such as spot gloss, dimensional effects, and metallic foils. The progress in B1 sheet-fed design is facilitated by wider inkjet arrays that benefit from the latest advances in inkjet head technology. The challenge for any of these larger format digital printing devices is to meet the production requirements for quality, consistency, substrate support, and color registration while performing at high speed. Also important is integration of finishing technologies that leverage the benefits of digital print. Therefore laser cutting and creasing, particularly for folding carton applications, is also advancing, and for some of these devices the focus is on a B1 sheet size. For the off-line digital devices used for special effects, the B1 sheet size opens up sizeable opportunities because these systems are capable of supporting conventional presses as well as digital printers.
- Special effects – Offset print processes have typically excelled at special effects beyond process color such as spot gloss, flood coats, foils, and corporate color matching. This kind of embellishment is now accelerating for digital print. Electrophotographic devices are using effects like printed metallic, dimensional, clear gloss, spot colors, fluorescent, security and other embellishments to differentiate the printed products and provide added value. Inkjet, particularly with ultraviolet (UV) curing inks, is extending this with some eye-popping results that leverage dimensional clear and metallic foil. The use of hybrid configurations, including those that leverage electrophotography and inkjet together, will have compelling applications in commercial and packaging markets. Many of the off-line special effect solutions, as noted above, are able to support larger format conventional sheet sizes, which opens their market impact significantly.
- Industry 4.0 – For many years, system providers have talked about how production data can be used to drive operational excellence and even facilitate predictive service calls. Cloud-enabled production data tracking is now making this type of data-driven production a reality, not only for commercial and packaging applications, but for decorative and industrial ones as well. Today these tend to focus on a single vendor platform (rather than a true heterogeneous ecosystem). Despite these limitations there are still many benefits, such as performance benchmarking across peers with similar equipment. This also elevates the importance of automated workflows that make it easy for production managers to assess and react to their production site(s) based on real-time data. Taking this even further, InfoTrends expects to see semi-autonomous print production and robotic automation culminate in what has been described as “Industry 4.0,” in other words the foundation of a fourth industrial revolution that is based upon automation and data exchange in manufacturing technologies, similar as what has happened in the car industry.
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May 25, 2016
KBA-Sheetfed Solutions, a division of German press manufacturer KBA, announced recently it will offer a B1 sheet fed inkjet press called KBA VariJET 106 for printing folding cartons. The new press will be built on the platform of KBA Rapida 106, a sheet fed offset press, and on an inkjet print engine and DFE by Xerox Impika. According to KBA, KBA VariJET 106 will print 4,500 sheets per hour in B1 size (750 x 1060mm/29.5 x 41.7 inches) and will be modular in nature, allowing custom configurations to include Read more »
May 18, 2016
With drupa 2016 about to start, InfoTrends has written reports and blogs on key digital printing and finishing companies that will exhibit products for packaging and label converting there. With this report we will preview one more important drupa exhibitor, Xeikon.
A drupa-Sized Entrant Read more »
Ron Gilboa and Christine Dunne
May 17, 2016
Today at the RAPID 3D print show, HP unveiled its first proprietary 3D printing product: the HP Jet Fusion 3D Printing Solution. Calling it “the world’s first production-ready commercial 3D printing system,” HP says the new Multi Jet Fusion product is part of its journey to bring disruptive manufacturing solutions to market.
As HP has said previously, the device will deliver superior quality parts up to 10 times faster and at half the cost of current 3D print systems. It will also print functional parts at the individual voxel level, HP said, a 3D printing first. During a pre-briefing call, Alex Monino, Head of Marketing and Go-to-Market for HP’s 3D printing business, indicated that HP has plans for a marketing campaign centered around the “voxel” concept. Read more »
Apr 12, 2016
Scodix, the Israeli provider of digital enhancement systems for the graphic arts industry, announced on April 7 its introduction of Scodix E106, a B1-sized version of inkjet-based embellishment systems for which the company is now famous. Scodix will target the folding carton market with Scodix E106, where it says the new press will enhance up to 4,000 sheets per hour, speed that will allow it to finish short and medium print runs for both digital and analog presses. Scodix says it has already taken eight orders for E106, which will be the centerpiece in its booth at drupa; InfoTrends will report on that show (May 31 to June 10 in Düsseldorf ) for its package related consulting service.
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Frank Romano, Ron Gilboa and Jim Hamilton
Apr 7, 2016
Note: This blog is a result of an ongoing discussion about market definition that began with a conversation that Frank Romano and Ron Gilboa had at SGIA last November. Jim Hamilton joined the discussion later and after a few exchanges Frank suggested that we present this in point/counterpoint form. Frank will go first.
Frank: Separated by a Common Language
When you are on a ship in the South Pacific Ocean, thousands of miles from any land, and the satellite connection is down, you start to overthink things. Some people multi task; I multi think. And I started to think about all the new technology we will see at drupa for printing beyond the traditional. But as I read the releases, articles, and punditry, I wonder if we are all on the same page.
Take the three terms that are now bandied about: industrial and functional printing, and decoration.
- Industrial Printing: the product is produced using multiple technologies in an integrated manufacturing process. A prototype gear that becomes part of a mechanism is industrial. A container that has its identification printed at the factory where it is filled is industrial. Printed display screens are industrial. Most printed electronics is industrial.
- Functional Printing: the product is sellable in and of itself. A brochure is functional. A sign is functional. A 3-D printed model of a person is functional (your own personal mini-me). A package is functional. A printed T-shirt that changes color in the sun is functional. Products that change color due to external influences such as light (UV/black light), temperature (heat), pH changes, or water contact are primarily functional. “Smart” textiles and wearables are functional. Home decor wallpaper, fabric, and floor coverings are functional. The argument may be made that everything has a function, so why have two categories. But we must distinguish between products where commercial printing may be integrated at the point of manufacture, and products that may be produced by outside services.
- Decorative Printing: adding type, color, and imagery to existing products. This would include inkjet food decoration, printing on glass, wood, textiles, and other material. In the late 1800s they figured out how to print on metal, and beautiful tin boxes were produced for both home use and packaging. Embossing, coating, and die-cutting are decorative. This category may not be necessary, but Ron likes it.
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Mar 23, 2016
Highcon, the digital finishing system supplier, recently held a three day event at its headquarters in Israel to show technology developments that it will soon unveil at drupa 2016 in Germany. The short version of our report on this “pre-drupa” gathering:
- Since its debut at drupa 2012, Highcon has placed 25 of its “Euclid” and “Euclid II” devices globally
- In 2016 it will add a new portfolio of digital cutting and creasing systems and related tools, the Highcon Beam, Highcon Euclid III and the Highcon Pulse.
- These products will give carton converters and other printers new access to Highcon’s unique finishing, and also to two applications new at Highcon, 3D printing and variable data cutting.
Why Highcon Matters Read more »